Cilbond® R-7116
1 of 31 products in this brandApplication Method: Brush, Dip Coating, Roll Coater, Spray
Compatible Substrates & Surfaces: Metal
Features: Chemical Resistant, Diesel Resistant, Excellent Salt Spray Resistance, Excellent Water Resistance, Fatigue Resistant, Fluid Resistant, Fuel Resistant, Good Glycol Resistance, Grease Resistant, Heat Resistance, Low Temperature Resistant, Oil Resistant, Water Resistant
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Type Document Name
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Technical Data SheetCilbond® R-7116 Technical Data Sheet
Enhanced TDS
Identification
- GBU
- RTU Product Type
- Categories
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Applications
- Application Area
- Application Method
- Compatible Substrates & Surfaces
- Segment
Applications & Uses
- Cleaning
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Cleaner for Tools
- Water
- Dried material can be removed with methyl ethyl ketone (MEK)
- Processing Information
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Process
- Particularly suited to processes involving hot press and cure within the mould
- Cilbond R-7116 must be completely dry before moulding.
- Apply Cilbond R-7116 to pre-heated metal parts (35 - 50°C).
- Metals can also be put in an oven after coating, but do not exceed 50°C. If applying to unheated metal parts, the ambient temperature should ideally be above 20°C and allow films to dry for at least 60 minutes.
- Pre-baking could reduce penetration into the friction compound, and so is not recommended for brake pad bonding.
Suitable Substrates
- Various surface treated metals
- Various metals
Consistency
- Liquid
Surface Requirements
- Free of rust
- Grit blasted or other approved surface treatments
- Dry
- Clean
- Free of grease
- Free of dust
- Free of oil
Application Method
- Spraying
- Brushing
- Roller coating
- Dipping
- Product Applications
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- Agitation : It is necessary to stir Cilbond R-7116 gently yet thoroughly before use. Avoid creating froth or foam. If foaming does occur, stir slowly until reduced to a minimum. Cilbond R-7116 should also be stirred occasionally during use and for large scale production runs, stirred continuously.
- Brushing : Cilbond R-7116 can be brush applied without the need for dilution. If improved flow is required dilute with 10 - 20 % deionised water (by weight).
- Dipping : Dilute to give a viscosity within the range of 30 - 35 seconds on a DIN 4 or Ford 4 cup using the minimum amount of deionised water (typically 10 - 15% by weight) and stir continuously. Avoid frothing or foaming.
- Roller-coating : For most Roller applications, no further dilution is required.
- Dilution : Recommended diluents include deionised water or deionised water/alcohol blends.
- Coating Thickness : The above recommendations should give the optimum dry coating thickness for Friction bonding of 10 – 30 microns.
- Product Applications
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Agitation:
- It is necessary to stir Cilbond R-7116 gently yet thoroughly before use. Avoid creating froth or foam. If foaming does occur, stir slowly until reduced to a minimum. Cilbond R-7116 should also be stirred occasionally during use, and for large production runs, stirred continuously.
Brushing:
- Cilbond R-7116 can be brush applied without the need for dilution. If improvement is required, dilute with 10 - 20% deionised water (by weight).
Spraying:
- Cilbond R-7116 is formulated to be ready-to-spray as supplied. If further dilution is required, dilute to give a viscosity within the range of 25 - 30 seconds on a DIN 4 cup using the minimum amount of deionised water (typically 15 - 20% by weight) to achieve a satisfactory spray pattern. Use the lowest gun pressures possible.
- For conventional air pressure spray systems, a fluid pressure of 0.5-1.0 bar is typical, with air pressure typically 2-3 bar, depending on the fineness of the spray required and the initial temperature of the metal.
- A nozzle size of 1.2 – 2.5 mm is recommended for most applications.
Dipping:
- Dilute to give a viscosity within the range of 30 - 35 seconds on a DIN 4 or Ford 4 cup using the minimum amount of deionised water (typically 10 - 15% by weight) and stir continuously. Avoid frothing or foaming.
Roller-Coating:
- For most roller applications, no further dilution is required.
Dilution:
- Recommended diluents include deionised water or deionised water/alcohol blends.
Coating Thickness:
- The above recommendations should give the optimum dry coating thickness for friction bonding of 10 – 30 microns. Note: Thicker coatings may be used, and all coating thicknesses should be validated by the user.
- Product Cleaning Instructions
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- Equipment should be cleaned using water or water containing detergent. If the Cilbond R- 7116 has dried to a hard film use MEK or MIBK as the cleaning solvent.
- Before using Cilbond R-7116 it is very important that any previous material is thoroughly cleaned out. When visibly clean, wash through with MEK or acetone, particularly the spray heads and nozzles.
- Finally, flush through with deionised water until all traces of ketone solvent are removed. This is vital, as ketones will cause Cilbond R-7116 to gel.
- Product Drying Applications
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- It is important to ensure the Cilbond R-7116 is completely dry before moulding. Any retained water or solvent may cause blisters during the moulding cycle, leading to cement to metal failure and reduced corrosion resistance.
- Apply Cilbond R-7116 to pre-heated metal parts (35 - 50°C). Metals can also be put in an oven after coating, but do not exceed 50°C.
- If applying to unheated metal parts, the ambient temperature should ideally be above 20°C and allow films to dry for at least 60 minutes.
- When applying to grit blasted metals, pre-heating or heating after coating to above 20°C may be essential to prevent surface defects such as lack of film coalescence, which may manifest itself as brown resin spots. Although there is no evidence that these resin spots affect bonding or long term environmental resistance properties, it is advised to modify the process to eliminate resin spotting
- It is also possible to dry the coating with cool forced air, provided the humidity is not too high.
- Product Pre-Baking Applications
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- Pre-baking could reduce penetration into the friction compound, and so is not recommended for brake pad bonding.
- However, it is important to ensure the coating is completely dry. If not, the retained water / solvent may cause blisters.
- Product Spraying Applications
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- Cilbond R-7116 is formulated to be ready-to-spray as supplied.
- If further dilution is required, dilute to give a viscosity within the range of 25 - 30 seconds on a DIN 4 or Ford 4 cup using the minimum amount of deionised water, (typically, 15 - 20% by weight) to give a satisfactory spray pattern. Use the lowest gun pressures possible.
- For conventional air pressure spray systems, a fluid pressure of 0.5-1.0 bar is typical whilst the air pressure is typically 2-3 bar, dependent on the fineness of the spray required and the initial temperature of the metal. A nozzle size of 1.2 – 2.5 mm is recommended for most applications.
Features
- Ready-to-Use Product Features
Features & Benefits
- Labeling Claims
- General Properties
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Type of Product
- Bonding agent
Curing
- Heat Curing
Parts
- One Part System
Product Benefits
- High heat resistance
- Excellent static and dynamic fatigue resistance
- Excellent resistance to fluids including water, oils and fuels (including diesel and synthetic mixtures such as methanol and toluene), even at high temperatures
- Pads produced using Cilbond R-7116 also pass cyclic tests involving heating the brake pads to 400 ℃ before quenching them in cold water for 30 cycles, followed by salt-spray testing
- Brake pads produced using Cilbond R-7116 exhibit good bond retention to shear testing at 350 C
- Superior salt-spray resistance
- Product Bonding Capabilities
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- Cilbond R-7116 is a one-coat bonding system for compounds used in the Friction Industry to manufacture products such as Original-Equipment (OE) and After-Market Brake Pads.
- Cilbond R-7116 bonds to all metals used for making brake pads, including Zn/Ni coatings.
- Product In-Service Benefits
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Cilbond R-7116 produces vulcanised bonds exhibiting:
- Excellent static and dynamic fatigue resistance
- Heat resistance exceeding 350°C
- Excellent resistance to fluids including water, oils and fuels (including diesel and synthetic mixtures such as methanol and toluene), even at high temperatures
- Superior salt-spray resistance, even compared to solvent-based systems
Brake pads produced using Cilbond R-7116 exhibit good bond retention to shear testing at 350°C.
- Product Processing Benefits
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- After Drying, back-plates coated with Cilbond R-7116 are ready for pressing – No further pre-curing is required.
- Cilbond R-7116 can be easily and safely diluted with deionised water – saving on solvent costs.
- Cilbond R-7116 is lead-free and contains just 12% solvent, putting it at the forefront of technology with respect to the environment.
- Cilbond R-7116 is particularly suited to processes involving hot press and cure within the mould.
Packaging & Availability
- Regional Availability
Physical Properties
- Physical Form
Properties
- Typical Properties
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Value Units Test Method / Conditions Bonding Temperature Range 130 - 235 °C - In-service Temperature Range -50 to 300 °C - Minimum Film Forming Temperature 20.0 °C - Specific Gravity (at 26°C) 1.1 - - Total Solids (at 105°C, 2 hrs) 35.0 % - Typical Coverage (at 20 microns, dry) 20 - 25 m²/L - Viscosity (at 26°C, level 2, spindle 6) 1000.0 cPs Brookfield Volatile Organic Compounds approx. 12 % - - Processing Parameters
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Value Units Test Method / Conditions Dilution 5 - 20 % deionised water Minimum Film Forming Temperature (MFFT) 20 °C - Optimum Dry Coating Thickness 20 - 30 µm - Processing Temperature 130 - 235 °C - Typical Coverage (20 µm) 20 - 25 m²/l - Viscosity (at 26 °C) 1200 mPa·s Brookfield LV2 - Physical Properties
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Value Units Test Method / Conditions Density (at 26°C) 1.1 g/cm³ - Solid Content 33 % - pH 7 - - - Technical Data
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Value Units Test Method / Conditions Service Temperature - 50 to 400 °C - - Appearance
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Grey to black mobile liquid
Regulatory & Compliance
- Certifications & Compliance
Storage & Handling
- Metal Surface Preparation
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- Cilbond R-7116 must be applied to carefully prepared surfaces to be effective.
- Metals should ideally be degreased and grit-blasted with 200 - 400 micron sharp aluminium for aluminium and other non-ferrous metals or chilled iron grit for steels and other ferrous metals.
- Degreasing after grit-blasting improves the environmental resistance of the bonds.
- Alternatively, surfaces can be chemically treated with a proprietary phosphate treatment to maximise adhesion and corrosion resistance, but many phosphate treatments have limited heat resistance at >180°C.
- Product Storage Handling
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- This Cilbond grade has been formulated and manufactured using multiple sources of approved raw materials.
- Cilbond R-7116 should be stored / transported between 0°C and 30°C.
- If stored above or below these temperatures, then we recommend validating the material to ensure it still meets end-use requirements.
- If stored below -5°C, warm slowly and then stir with a high shear to form a smooth and homogenous mix.
- If stored above 40°C, then cool as soon as possible, re-check that the product is with original specification and use with 1 month.
- Cilbond R-7116 is free from lead and virtually free from solvent and is supplied in 10 litre, 25 litre containers and 200 litre stirrer drums. 250ml trial samples are also available upon request.
- Coated parts that are fully dried may be stored for a period of several weeks, provided they are protected from dust, oil vapours and water.
- Storage Conditions
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- Cilbond R-7116 should be stored / transported between 0°C and 30°C.
- If stored above or below these temperatures, then we recommend validating the material to ensure it still meets end-use requirements.
- If stored below -5°C, warm slowly and then stir with a high shear to form a smooth and homogenous mix.
- If stored above 40°C, then cool as soon as possible, re-check that the product is with original specification and use with 1 month.
- Shelf Life
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12 months