ProSpec® Precast Mortar Grout

1 of 15 products in this brand

ProSpec® Precast Mortar Grout is fast setting, non-shrink, single component, cementitious mortar grout formulated for precast repairs and erections.

Product Type: Grout, Mortar

Application Area: Architectural Application, Balconies, Bridges, Parking Lot, Precast Concrete, Retaining Wall, Tunnels, Wall

Features: Cost Effective, Easy To Apply, Fast Setting, Freeze/Thaw Stability, Good Sanding Properties, High Strength, No Shrinkage, Non Corrosive, Non Staining

Application Method: Trowel

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Identification & Functionality

Features & Benefits

Applications & Uses

Markets
Applications
Application Area
Application Method
Application Information

This product has following uses;

  •  Patching mortar for use on vertical and overhead concrete and masonry surfaces
  •  Trowel or hand apply for structural repairs of interior or exterior and above or below grade areas
  •  Can be used as a bedding mortar joining vertical and horizontal precast members together
  •  Restoration of architectural details, bridges, parking structures, tunnels, precast concrete products, retaining walls, balconies, etc
Application Method

Ideal application conditions are when air, material and substrate temperature are between 40°F (4°C) and 80°F (27°C). For applications outside this range of temperatures, contact ProSpec® Technical Services.

• Hot weather and job conditions above 80°F (26°C) will reduce working time and accelerate set, while cold temperatures below 40°F (4°C) will have a retarding effect.

• When Dry Pack consistencies are required, immediately apply the fresh mortar into the entire surface, forcing Precast Mortar Grout firmly into the previously prepared area insuring full contact with all bonding surfaces.

• Slightly overfill the area and after initial set, using a steel trowel, shave Precast Mortar Grout to the desired final profile, shaving the patch from the center towards the bond edge at the existing surfaces, before the patch hardens insuring that nothing extends over the repair edges. A wet spray may be used for final shaping.

• In deeper areas additional lifts can be made after the original patch has reached initial set. Score and roughen the original lift layer to improve bond between applications.

• Precast Mortar Grout can be placed in lifts up to 5” (127 mm) on vertical and overhead applications by compacting the mortar in place until initial set takes place. In applications where the thickness is greater than 3” (76 mm) up to 33% clean, washed and dried 3/8” (10 mm) pea gravel, based on the weight of the grout may be added. (15 lb (6.8 kg)) pea gravel to 50 lb (22.7 kg) Precast Mortar Grout)).

• When placing adjoining precast members use the mortar consistency water level 4.5 qt (4.3 L) to 50 lb (22.7 kg) bag. Place the mortar on the horizontal member and then place the vertical element. Let the mortar reach a shavable consistency and shape as outlined above. A joint striking tool will be helpful to insure a clean seam.

Properties

Physical Form
Technical Data
ValueUnitsTest Method / Conditions
Mixing Water (per 50 lb, Dry Pack Consistency)4.0qt-
Mixing Water (per 50 lb, Mortar Consistency)4.5qt-
Mixing Water (per 50 lb, Plastic Consistency)5.0qt-
Time of Setting of Hydraulic Cement by Vicat Needle (Dry Pack Consistency, Initial Set)2.5 - 3hrsASTM C 191
Time of Setting of Hydraulic Cement by Vicat Needle (Dry Pack Consistency, Final Set)3 - 3.5hrsASTM C 191
Time of Setting of Hydraulic Cement by Vicat Needle Mortar Consistency, Initial Set)3 - 3.5hrsASTM C 191
Time of Setting of Hydraulic Cement by Vicat Needle (Mortar Consistency, Final Set)3.5 - 4hrsASTM C 191
Time of Setting of Hydraulic Cement by Vicat Needle (Plastic Consistency, Initial Set)3.5 - 4hrsASTM C 191
Time of Setting of Hydraulic Cement by Vicat Needle (Plastic Consistency, Final Set)4 - 4.5hrsASTM C 191
Compressive Strength (Dry Pack Consistency, 1 day)min. 4,000psiASTM C 109
Compressive Strength (Dry Pack Consistency, 7 days)min. 8,000psiASTM C 109
Compressive Strength (Dry Pack Consistency, 28 days)min. 9,500psiASTM C 109
Compressive Strength (Mortar Consistency, 1 day)min. 3,500psiASTM C 109
Compressive Strength (Mortar Consistency, 7 days)min. 7,000psiASTM C 109
Compressive Strength (Mortar Consistency, 28 days)min. 8,000psiASTM C 109
Compressive Strength (Plastic Consistency, 1 day)min. 2,700psiASTM C 109
Compressive Strength (Plastic Consistency, 7 days)min. 5,900psiASTM C 109
Compressive Strength (Plastic Consistency, 28 days)min. 7,250psiASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Dry Pack Consistency, 3 days Expansion)0.03%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Dry Pack Consistency, 7 days Expansion)0.03%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Dry Pack Consistency, 28 days Expansion)0.03%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Mortar Consistency, 3 days Expansion)0.02%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Mortar Consistency, 7 days Expansion)0.02%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Mortar Consistency, 28 days Expansion)0.02%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Plastic Consistency, 3 days Expansion)0.0%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Plastic Consistency, 7 days Expansion)0.01%ASTM C 109
Changes in Height of Cylindrical Specimens from Hydraulic - Cement Grout (Plastic Consistency, 28 days Expansion)0.01%ASTM C 109
Average Change in Height at Final Set (Dry Pack Consistency)0.4%ASTM C 827
Average Change in Height at Final Set (Mortar Consistency)0.7%ASTM C 827
Average Change in Height at Final Set (Plastic Consistency)0.8%ASTM C 827
Note

Test results obtained under controlled laboratory conditions at 73°F (22.7°C) and 50% relative humidity unless otherwise specified. Reasonable variations can be expected due to atmospheric and job site conditions.

Packaging & Availability

Regional Availability
  • North America
Packaging Information

This product is available in Gray: 50 lb (22.7 kg) bag - Product #65510108

Storage & Handling

Shelf Life
12 months
Shelf Life

Shelf Life of this product is 12 months from the date of manufacture when stored in the original, unopened container, away from moisture, under cool, dry conditions and out of direct sunlight.