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H.B. Fuller EV Protect 1000

H.B. Fuller EV Protect 1000 is a sprayable water-based intumescent coating designed to add a layer of protection in case of a thermal event in a battery pack. When exposed to flames, the coating will create an insulative layer that prevents direct contact of the flames to the substrate’s surface. This layer provides insulation against the flames and helps slow heat transfer through the coated substrate. H.B. Fuller EV Protect 1000 is formulated to adhere to a variety of common battery pack substrates, including steel, aluminum, e-coat, and ABS plastic. This coating can be easily applied onto battery pack components, and wet film builds of 0.030" can be applied without runs, drips, or sagging.

Product Type: 1K (1 component) Coating, Intumescent Coating, Thermal Barrier Coating, Waterborne Coating

Features: Anti Dripping, Ease Of Use, Ease of Handling, Encapsulated, Excellent Multi-Substrate Adhesion, Excellent Substrate Adhesion, Flame Resistant, Good Sagging Resistance, High Viscosity, Light Weight, Room Temperature Curing, Thermally Insulating, Water-based

Application Area: Batteries, Battery Packs, Electric Vehicle (EV), Electric Vehicle (EV) Batteries

Compatible Substrates & Surfaces: Acrylonitrile Butadiene Styrene (ABS), Aluminum, Coated Surfaces, E-Coated Surfaces, Metal, Steel, Wet Film

Application Method: Brush, Roller, Spray

Technical Data Sheet
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Identification & Functionality

Product Type
1K (1 component) Coating,
Intumescent Coating,
Thermal Barrier Coating,
Waterborne Coating
Technologies
Ready-to-Use Products
Product Families
Ready-to-Use Products — Paints & Coatings
Protective Coatings

Features & Benefits

Ready-to-Use Product Features
Anti Dripping,
Ease Of Use,
Ease of Handling,
Encapsulated,
Excellent Multi-Substrate Adhesion,
Excellent Substrate Adhesion,
Flame Resistant,
Good Sagging Resistance,
High Viscosity,
Light Weight,
Room Temperature Curing,
Thermally Insulating,
Water-based
Key Attributes
  • One component material for easy handling
  • Safe and easy to use
  • Adheres to a variety of substrates
  • Suitable for easy application via brush, roll, or spray
  • Provides added layer of protection in thermal events
  • V0 UL 94 rating
Drying Profile

EV Protect 1000 dries quickly at ambient temperatures and can typically be handled within 2 hours of application
 

Factor Shorter Dry Time

Longer Dry Time
Coating Thickness Thinner Thicker
Air Flow More Less
Temperature Hotter Colder
Humidity Less More

Applications & Uses

Markets
Automotive & Transportation,
Electrical & Electronics
Applications
Automotive & Transportation — Automotive
Electrical & Electronic Systems
Electrical & Electronics — Parts & Components
Batteries
Application Area
Batteries,
Battery Packs,
Electric Vehicle (EV),
Electric Vehicle (EV) Batteries
Application Method
Brush,
Roller,
Spray
Compatible Substrates & Surfaces
Acrylonitrile Butadiene Styrene (ABS),
Aluminum,
Coated Surfaces,
E-Coated Surfaces,
Metal,
Steel,
Wet Film
Application Instruction
  • The surface to be coated should be clean and dry prior to application of the EV Protect 1000.
  • We recommend that a minimum coating thickness of 0.020” is applied for optimum performance. Product can be brushed, rolled, or sprayed onto surfaces.

Properties

Color (Properties)
White
Flame Rating
UL 94 V0
Physical Form
Liquid
Appearance
White viscous liquid
Dry Properties
ValueUnitsTest Method / Conditions
Dielectric Strength8.9kV/mmASTM D149
Volume Resistivity7.1 x 10¹¹ρ (Ω.cm)ASTM D257
Surface Resistivity4.7 x 10¹¹ρ (Ω.cm)ASTM D257
Vertical Burn TestV0 & 5VA-UL 94
Wet Properties
ValueUnitsTest Method / Conditions
Viscosity (at 2.5 rpm)120000.0cPsBrookfield Viscosity #6
Solids (by Weight)60.0%ASTM C681
Solids (by Volume)70.0%-
Specific Gravity1.28-ASTM D1475

Regulatory & Compliance

Certifications & Compliance
UL 94

Technical Details & Test Data

EV Protect 1000 on Steel - 10 Minute Burn Testing

Packaging & Availability

Packaging Type
Drums,
Pails,
Totes (IBC)
Regional Availability
  • North America
Packaging Informations
  • 5-gallon pails
  • 55-gallon drum (filled to 54 gallons)
  • 275-gallon plastic tote (filled to 275 gallons)

Storage & Handling

Shelf Life
6 months
Handling and Clean-Up Information
  • Until EV Protect 1000 dries, overspray can be removed and equipment can be cleaned with water.
  • Dried material can be removed with Methyl Ethyl Ketone.
Storage Conditions

Store material in original unopened packaging at temperatures between 4°C to 32°C (40°F to 90°F). Shelf life is 6 months minimum when stored as recommended.