Enhanced TDS
Identification & Functionality
- Chemical Family
- Product Type
- Technologies
- Product Families
Features & Benefits
- Labeling Claims
- Ready-to-Use Product Features
- Product Features and Benefits
- ISO 11600 Type F, Class 25, sub-class LM
- Meets the criteria of a sealant for use in AS3740-2010 (Waterproofing of Domestic Wet Areas) waterproofing applications
- Isocyanate and solvent free
- Highly flexible - ± 25% of original joint width.
- Excellent resistance to weathering and UV radiation, resists yellowing
- Mould Resistant – Will not support fungal growth
- Excellent long term chemical resistance to seawater, caustic solutions and cleaning agents
- Short term chemical resistance to petrol, grease and mineral oils
- No bubble formation when curing
- Paintable with high build, flexible emulsion coatings
- Strong adhesion
- Sag Resistant
Applications & Uses
- Markets
- Applications
- Application Area
- Application Method
- Compatible Substrates & Surfaces
- Product Applications
Uses:
- Sealing expansion and control joints in pre-cast panels, tiling, walls, roofs, wall, door and window frame perimeters, cladding and brickwork.
- In applications where a level of chemical resistance is required.
- As a waterproofing perimeter fillet beneath waterproofing membranes (refer to HB Fuller technical department for specific membrane recommendations) including those required to satisfy AS3740-2010
Surface Preparation: All surfaces must be clean, dry, sound and free of dust, oil, old sealant or other con- tamination. Lightly contaminated surfaces should be wiped with Isopropyl Alcohol (IPA) using the 2-rag wipe method. Apply IPA to a clean lint-free cloth and wipe onto the surface to be cleaned to solubilize and remove the majority of the contaminant. A clean dry cloth should then be applied to remove remaining contamination and dry the surface. Ensure wet cleaner is not allowed to dry on surface. For more heavily contaminated surfaces or where the IPA does not remove the contaminant, a generic wax and grease remover should be applied using the same 2-rag wipe method. Once this has been completed the surface should be given a final clean with IPA using the 2-rag wipe method to ensure the surface is adequately prepared. Adhesion to metals and some surface finishes can be further improved by light abrasion prior to cleaning with IPA using the 2 rag-wipe method. Manufacturers of plastics should be con- sulted about suitable cleaning solvents. Adhesion to plastics should be pre-tested. Mask either side of joint to produce a neat finish. Use a suitable sized foam backing rod or polyethylene bond breaker tape to prevent three sided joint contact impeding the free and even deformation of the sealant in a cyclic joint. Open-cell polyurethane foam is recommended. Use a size 25% wider than the joint width that will compress when inserted into the joint.
Product Application: Cut tip off cartridge. Angle cut nozzle to desired size. Screw nozzle onto cartridge. Apply sealant in a steady, continuous flow by pushing the sealant ahead of the nozzle so that it completely fills the joint and is in contact with both sides. Immediately after application, tool the sealant using a spatula. A dilute soap/water detergent solution may be used to tool FulaFlexTM Construction GP, although the solution should be pre-tested to confirm it does not affect the sealant in any way, as this can compro- mise long-term durability. Avoid contact with alcohol or other solvent cleaners during cure. Remember to remove the masking tape before the sealant skins.
Painting: Flexible, acrylic-based emulsion coatings are best over FulaFlexTM Construction GP. Less flexible interior coatings are likely to crack due to their inflexibility. Oil based coatings and coatings containing a solvent are likely to remain tacky for an extended period when used over FulaFlexTM Construction GP. .
Chemical Resistance: Long-term chemical resistance to fresh water, salt water, limewater, caustic solutions and cleaning agents. Short-term chemical resistance to petrol, grease and mineral oil. Not resistant to organic acids, concentrated mineral acids or solvents.
Clean Up: Best results are obtained by masking prior to sealing to avoid the necessity for clean up. However, if sealant is applied to areas where it is unwanted, clean up uncured sealant using toluene*, xylene*, methyl ethyl ketone*, acetone* or mineral turpen- tine* and a cloth. Take precautions to avoid staining substrates when using solvents. Cured sealant should be removed by abrasion or trimmed with a sharp knife. Do not undercut seal.
Joint Design: A good joint design is imperative if a sound, durable seal is to be achieved In general, joints should be designed to be at least 4 times as wide as the anticipated movement. Joint width and depth should not be less than 6 mm and depth should never exceed width.
Joint Width Recommended Joint Depth
< 10 mm Depth = Width 10 mm - 35 mm Width / Depth ratio
Limitations:
- Avoid exposure to high levels of chlorine
- Do not use in joints deeper than 20 mm
- Avoid contact with alcohol and other solvent cleaners during cure phase
- Pre-testing is required on marble or other highly porous stone - finish may be affected
- Solvent-based coatings may remain tacky
- Do not use on bituminous surfaces
- Do not use on materials that bleed oil and plasticisers or solvents, as this will affect adhesion (e.g. most rubbers)
- Not a fire rated or glazing sealant. Not suitable for glazing use with glass, acrylic or polycarbonate sheets
- Not suitable for use in roofing lap joint applications where the sealant is feathered down to zero application weight – for such applications consider the use of silicone.
- Not suitable for swimming pools or hot tubs
Coverage: Approximate linear meters coverage of FulaFlexTM Construction GP sealant as per table:
Joint Width (mm) Joint Depth (mm) Yield IO fl oz cartridge (Linear metres) Yield 600mL sausage (Linear metres)
6 (minimum) 6 8.4 16.7 10 10 30 6 12 12 21 4.2 18 12 1.4 2.7 24 12 1 2.1 30 15 0.7 1.5
Properties
- Color (Properties)
- Physical Properties
Value Units Test Method / Conditions Volatile Organic Content 0.0 g/L Californian South coast air quality management rule 1168 Specific Gravity (at 25°C) ca. 1.45 - - Sag (at 30 mm / 25°C) Nil. - - Shrinkage (at 25°C) 0.0 % - Skin Time (at 23°C / R.H.) ca. 30 - 40 min - Cure Rate (at 23°C / R.H.) ca. 2 mm/day - Full Cure (at 25°C) After 7 days - Storage Life (at 25°C) 12 months unopened - - Hardness (at 25°C) ca. 40 - Shore A, Durometer Modulus (at 25°C, 50%) ca. 0.5 MPa - Modulus (at 25°C, 100%) ca. 0.8 MPa - Max. Tensile Strength (at 25°C) ca. 1.8 MPa - Elongation (at 25°C) min. 350 % ISO 37 - Application Properties
Value Units Test Method / Conditions Application Temperature 5 - 40 °C - Service Temperature - 40 to 100 °C -
Regulatory & Compliance
- Quality Standards
Packaging & Availability
- Packaging Type
- Regional Availability
- Packaging Information
H.B. Fuller FulaFlex™ Construction GP is available in the following package sizes and colors:
- Sausage: 600 mL