Foster® Vapor-Safe® Mastic 30-90

1 of 92 products in this brand
Foster® Vapor-Safe® Mastic 30-90 is a high-solids, water-based mastic with fire-resistant properties and flexibility. It serves as a vapor retarder finish for various thermal insulation types, including polystyrene foam. This mastic can be applied over dry concrete and finishing cement surfaces.

Product Type: Sealant, Solvent free (100% Solids) Sealant, Waterborne Sealant

Application Area: All Service Jackets (ASJ), Board Facings, FRK Jackets, FSK Jackets, Lap Sealing, Over Staple , Weld Pin Punctures

Compatible Substrates & Surfaces: Concrete, Polystyrene (PS) Foam

Application Method: Trowel

Features: Fire-Resistant, Flexible, Water Resistant, Water-based

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Enhanced TDS

Identification & Functionality

Features & Benefits

Labeling Claims
Ready-to-Use Product Features
Product Highlights
  • FOSTER® VAPOR-SAFE® MASTIC is a high solids, water-based, fire- resistive, flexible, vapor retarder finish for most types of thermal insulation, including polystyrene foam.
  • It may be used over dry concrete and finishing cement.
  • VAPOR-SAFE® MASTIC is non-flammable when wet and has a mild, latex “paint-type” odor.
  • It is designed for heavy duty/industrial use over insulation on pipes, vessels, ducts and equipment operating below ambient temperatures.
  • It may also be used indoors. VAPOR-SAFE® MASTIC has the water resistance and low water vapor permeance normally only found in solvent-based products.
  • It can be used in high humidity environments and greatly retards water vapor permeation.
  • VAPOR-SAFE® MASTIC is ideal for vapor sealing ASJ, FRK and FSK jackets and board facings at joints, laps and over staple and weld pin punctures.
  • It is an excellent duct board closure sealant. Do not exceed 1/8" (3.2 mm) wet film thickness.
  • VAPOR-SAFE® MASTIC contains no asbestos, lead, mercury or mercury compounds.
  • VAPOR-SAFE® MASTIC meets the requirements of Military Specification MIL-PRF-19565C, Type II using method ASTME96, Procedure A permeance and is QPD listed.
  • VAPOR-SAFE® MASTIC 30-90 meets the requirements of:
    • MAS Certified Green®
    • California Dept. of Public Health Standard Method v1.2
    • VOC Emissions and Content requirements to contribute to LEED v4 EQ Credit: Low Emitting Materials – Paints and Coatings
    • Collaborative for High Performance Schools EQ 7.1

Applications & Uses

Markets
Applications
Application Area
Application Method
Compatible Substrates & Surfaces
Preparation and Application Information

Preparation

  • Do not thin.
  • Apply only to clean, dry, oil-free surfaces.
  • Keep container closed when not in use.
  • Stirring is usually not necessary.
  • Application
  • To prevent water vapor and moisture infiltration, proper and complete flashing is required.
  • Follow flashing specifications.

Heavy duty/industrial outdoor

  1. Apply a tack coat of FOSTER® VAPOR-SAFE® MASTIC (color as selected) at 2 gallons per 100 square feet (0.8 l/m2 ).
  2. Embed Foster® MAST-A-FAB® White Membrane into the wet tack coat. Smooth membrane to avoid wrinkles and overlap all seams at least two inches (5 cm). Apply finish coat of VAPOR-SAFE® MASTIC, within 1/2 hour after the tack coat application, at 4 gallons per 100 square feet (1.6 l/m2 ).
  3. This application shall provide a minimum dry film thickness of 57 mils (1.4 mm).
  4. Over cellular glass insulation, increase the coverage to 7 gallons per 100 square feet (2.9 l/m2 ).

Indoor and light duty outdoor

  • Apply as above, except that the finish coat shall be 2 gallons per 100 square feet (0.8 l/m2 ) and the minimum dry film thickness shall be 37 mils (0.9 mm).

Trowel or glove

  • Use clean steel trowel.
  • Apply each coat in full thickness before initial set. Avoid excessive troweling.
Cleaning Information
  • Use fresh water to clean brushes and equipment before product dries.
  • Dry product may be removed with hot soapy water (with ammonia added) or strong solvents such as chlorinated solvent (non-flammable) or xylol (flammable).

Properties

Color (Properties)
Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Average Weight / U.S. Gallon1.38kg/lASTM D1475
Average Non-Volatile (by Volume)59.0% ASTM D2369
Average Non-Volatile (by Weight)71.0% ASTM D2369
Coverage Range4 - 6gal./100 sq. ft-
Drying Time (Set to Touch)4.0Hours-
Drying Time (Dry Through)24.0Hours-
Water Vapor Permeance0.03PermsASTM E96, PROCEDURE A
Water Vapor Permeance0.05PermsASTM E96, PROCEDURE A
Water Vapor Permeance0.08PermsASTM F1249
Wet Flammability100.0°C-
Application Properties
ValueUnitsTest Method / Conditions
Service Temperature Range-29 to 82°C-
Flame Characteristics
ValueUnitsTest Method / Conditions
Surface Flame Spread15.0-ASTM E84
Smoke Developed30.0-ASTM E84

Regulatory & Compliance

Storage & Handling

Shelf Life
12 months
Handling Conditions
  • Store and apply between 40°F (4°C) and 100°F (38°C), protect from freezing until dry.
  • To resist rain wash-off, allow at least 8-12 hours drying time above 50°F (10°C), with a relative humidity of 50%.
  • Higher humidity and/or lower temperature may retard drying.
  • Always select VAPOR-SAFE® MASTIC in the white color for use over polystyrene on outdoor installations.
  • After outdoor exposure, 30-90 may weather to an off-white color.
  • Always test foil and paper facings for acceptable adhesion before using.
  • Outdoor horizontal surfaces must always drain completely.
  • A pitch of at least 1/2" per foot (4 cm/m) is recommended.